
Part: FAIRING
|
|
|

Part: FLOW MODEL
|
|
|

Assembly: MOLD BASE
|
|
|

Part: MOLDING
|
Materials
- Liquid crystal polymer
- Polyamide-Imide
- Polyarylate
- Polyarylsulfone
- Polyimide - TS
- Polyethermide
- Polyethr etherketone
- Polyketone
- Polyphenylene sulfide
- Polysulfone
- Polysulfone blends
- Polymide -TP
- Polyhthalamide (PPA)
|
|
|
|
|
Engineering
Capabilities
- Experience in mold design and construction as
well as material selection
- Early vendor involvement and concurrent engineering
- State of the art computer based engineering
systems
- Product quality service from the start
- Engineering for unique, demanding or unusual
applications for injection molds
- Understanding the interrelationship between
material characteristics, tool design and the
effects of the manufacturing process
|
|
Quality
Assurance
- We meet or exceed customer expectations in every
instance
- We pledge our efforts, people and resources
to fulfill commitments
- Operator level Statistical Process Control,
molding process monitoring and 100% part inspection
(product inspection to C+0 criteria based on 1.0
AQL sample size)
- Specialized testing available depending on application's
specific quality requirements
- Inspection rooms are temperature controlled
for the most accurate results
- UL listed working to MIL 45208A
|
|
Manufacturing
- 24 hour manufacturing and distribution facility
- Fully insured, temperature and humidity controlled
mold vault
- Heat treating ovens for the curing process of
plastic parts
- Injection molding presses from 40 to 500 ton
- Material storage
- Molding
- Post molding assembly/finishing operations
- Quality control
- Tool room
- Cycle time management
- Computerized production monitoring with Tracker®
software developed by Bear Technologies
|
|
|
|
Secondary/Assembly
Operations
- Temperature controlled
room for assembly procedures
- High volume runs can
be outsource secondary operations as a cost-effective
alternative
- Value-added services
include:
- Annealing
- Bar Coding
- Bonding (adhesives,
solvents)
- Boring
- Broaching
- Decorating (hot stamping,
painting)
- Drilling
- EMI-RFI Shielding
(in mold process)
- Engraving
- Final and sub-assembly
of components (including final packaging to
customer specifications)
- Heat stacking
- Insert molding
- (inserts can be customer
supplied)
- Labeling
- Metal Insertion
- Overmolding
- Reaming
- Specialty Coatings
- Spin welding
- Tapping
- Tumbling (deflash,
cryogenic)
- Ultrasonics (welding,
inserting, staking, degating
|
|