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Injection and Custom Molding
Quality assurance for injection molding and custom molding services


Custom injection molding of close tolerance high performance engineered resins and mechanical drive components. Providing service, quality, innovation and technical support.


Part: FAIRING
 

Part: FLOW MODEL
 

Assembly: MOLD BASE
 

Part: MOLDING

Materials

  • Liquid crystal polymer
    • Vectra®
    • Xydar®
  • Polyamide-Imide
    • Torlon®
  • Polyarylate
    • Torlon®
    • Ardel®
    • Durel®
  • Polyarylsulfone
    • Radel®
  • Polyimide - TS
    • Sintimid®
  • Polyethermide
    • Ultem®
  • Polyethr etherketone
    • Victrex PEEK®
  • Polyketone
    • Kadel®
  • Polyphenylene sulfide
    • Fortron2®
    • Ryton2®
  • Polysulfone
    • Udel®
  • Polysulfone blends
    • Mindel®
  • Polymide -TP
    • Aurum®
  • Polyhthalamide (PPA)
    • Amodel®

Engineering Capabilities

  • Experience in mold design and construction as well as material selection
  • Early vendor involvement and concurrent engineering
  • State of the art computer based engineering systems
  • Product quality service from the start
  • Engineering for unique, demanding or unusual applications for injection molds
  • Understanding the interrelationship between material characteristics, tool design and the effects of the manufacturing process

Quality Assurance

  • We meet or exceed customer expectations in every instance
  • We pledge our efforts, people and resources to fulfill commitments
  • Operator level Statistical Process Control, molding process monitoring and 100% part inspection (product inspection to C+0 criteria based on 1.0 AQL sample size)
  • Specialized testing available depending on application's specific quality requirements
  • Inspection rooms are temperature controlled for the most accurate results
  • UL listed working to MIL 45208A

Manufacturing

  • 24 hour manufacturing and distribution facility
  • Fully insured, temperature and humidity controlled mold vault
  • Heat treating ovens for the curing process of plastic parts
  • Injection molding presses from 40 to 500 ton
  • Material storage
  • Molding
  • Post molding assembly/finishing operations
  • Quality control
  • Tool room
  • Cycle time management
  • Computerized production monitoring with Tracker® software developed by Bear Technologies

Secondary/Assembly Operations

  • Temperature controlled room for assembly procedures
  • High volume runs can be outsource secondary operations as a cost-effective alternative
  • Value-added services include:
    • Annealing
    • Bar Coding
    • Bonding (adhesives, solvents)
    • Boring
    • Broaching
    • Decorating (hot stamping, painting)
    • Drilling
    • EMI-RFI Shielding (in mold process)
    • Engraving
    • Final and sub-assembly of components (including final packaging to customer specifications)
    • Heat stacking
    • Insert molding
    • (inserts can be customer supplied)
    • Labeling
    • Metal Insertion
    • Overmolding
    • Reaming
    • Specialty Coatings
    • Spin welding
    • Tapping
    • Tumbling (deflash, cryogenic)
    • Ultrasonics (welding, inserting, staking, degating
 

Bung Tubes | UltraPure Drum | Drums and Accessories | Intermediate Bulk Containers | Consumer Packaging
Injection and Custom Molding | Vacuum and Rotational Molding | Mechanical Drive Components | Bottles
About Us | Contact Us | Homepage